Description
This corn flakes processing line can not only produce the corn flakes but also breakfast cereal products by adjusting some assistant machines.The main raw material is corn powder in 60-80 mesh, and other grain powder or some nutritional ingedients, like vitamin. The raw materials will be cooked well in the extruder by twin screw rotating under high temperature and pressure. After the high temperature roaster, the flakes will be bublled and smelt well.The coating line can make the syrup or honey on the flakes surface.This corn flakes processing line is characteristics of simple opeation, reasonable structure, low consumption, and high efficiency, which make it the best choice for medium factory.
The key and key technology of the twin screw food production line is the use of extrusion technology, which is the most “popular” and “high-tech” food processing technology in the world today. After being expanded, grains become larger in volume, fluffy in tissue, gelatinized in starch, and have an increase in water-soluble components, which are easily digested and absorbed by the human body. Therefore, they are widely welcomed by consumers from various countries.
High Quality Corn Puffs Snack Breakfast Cereals Extrusion Food Machine
Process flow of breakfast cereals production line: Flour Mixer → Screw Elevator → Double-screw Extruder → Air Convveyor → Flaking Machine → Elevator → Dryer → Elevator → Roaster → Elevator → Coating Line → Vibrating Spreader → Elevator → Dryer → Cooling Conveyor
Introduction to the main functions of each equipment on the production line:
1. Mixer: Mix the raw materials required for production with a certain amount of water to form the necessary materials for production.
2. Spiral feeder: The mixed material is transported to the feeding hopper of the extruder, and the use of spiral rods can ensure stable feeding and prevent scattering. The spiral rods can also stir the material twice, making it more uniform.
3. Twin screw host: The transported material is expanded, and the high-temperature and high-pressure environment changes the internal molecular structure of the material. After expansion, it is extruded into shape by an extruder.
4. Air blower: Conveys the extruded semi-finished products to the next equipment.
5. Tablet press: The product extruded by the extruder is pressed and can be made into various shapes such as circular, irregular, elliptical, etc.
6. Large elevator: responsible for transporting products to the oven, and the height of the elevator can be adjusted freely according to the height of the oven.
7. Three layer fuel oven: responsible for drying and baking products, making their taste crispy and reducing internal moisture.
8. Large elevator: Transport the product to the next device, and the height of the elevator can be freely adjusted.
9. High temperature drum oven: Bake the product here to make its texture crispy.
10. Elevator: Conveying products.
11. Spraying line: The product is seasoned, and the flavor of the seasoning can be determined according to production needs. Our company also has a variety of seasoning equipment with different configurations and output.
12. Vibration Spreader: Spread the seasoned products evenly and transport them to the oven to avoid product sticking together.
13. Extended three-layer fuel oven: Bake the product again, promoting the fusion of seasoning and product, making the taste more crispy and rich.
14. Cooling conveyor: cools the baked product and transports it for packaging.
Equipment advantages:
1. Double-screw Extruder
2. Various Shape Snacks by changing the mould
3. Capacity: 100-150kg/h,200-250kg/h,300-500kg/h optional
The Puffed Snack Extruder can produce snacks with different textures and tastes.
Raw materials:wheat, rice, corn and other common grains.
Introduction to host parameters:
Model Installed power Power consumption Capacity Dimension
SLG65-CJ 85.97kw 56kw 100-160kg/h 47000*2000*2600mm
SLG70-A 119.06kw 82kw 200-250kg/h 48600*2000*2800mm
SLG85-A 164.06kw 123kw 350-450kg/h 49400*2000*3000mm
Established in 1996, Jinan Dayi Extrusion Machinery Co., Ltd has been the professional manufacturer and the model company for advanced and high efficient extrusion food machinery in this field. DAYI Company congregates an expert team with twenty-year experiences in this extrusion machine industry, not only working hard to constantly researching extrusion technology, but also exploring food processes in order to benefit our clients producing creative food.
After years of research and development, our single and double screw extrusion technique has been widely applied to produce the following products: puffed snacks, core-filling snacks, breakfast cereal / corn flakes, 2d/3d pellet, textured soya protein/fibre protein/vegetarian meat, doritos/ tortilla chips, cheetos/niknak/kurkure, ball/butterfly popcorn, fried flour food, bread crumb, nutritional rice/ artificial rice, nutritional powder/baby food powder, and pet food, etc. More than twenty production lines with different functions and capacities can be chosen. And we can also provide customized service for special requirements.
“Create Greatest Value for Clients” is our consistent concept and the base of long-term cooperation with clients. In these years, our machines have large domestic market share. Some food companies famous now grew up together with us, and many influential large food companies and groups have chosen us and set up long-term cooperation, such as, China Oishi Food Company (headquarters in Philippines), Panpan Food (Fuyuan Group), Hsufuchi Group, Fujian Qinqin Incorporated, Wangwang Group, Master Kong Company, Tianjin Longkang Company, Jiangsu VV Group, Fuwa Group, Gloden Monkey Food Company, Hebei Dingda Food Group, Hangzhou Daen company, etc.
Meanwhile, our machines have been exported to about fifty countries and regions for these twenty years, such as Malaysia, Indonesia, Philippines, Vietnam, Cambodia, Thailand, Japan, South Korea, India, Pakistan, Russia, Kazakhstan, Uzbekistan, Turkmenistan, Jordan, Iran, Israel, UAE, Egypt, South Africa, Algeria, Congo, Netherlands, Poland, Macedonia, Czech, Brazil, Argentina, Mexico, Australia, etc. Dayi machines have gained high reputation for the high quality, low cost, and low consumption. And we will continuously provide the best machines and best services.
